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Lego pieces of all varieties constitute a universal system.Despite variation in the design and the purposes of individual pieces over the years, each piece remains compatible in some way with existing pieces.As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements.The software allows the parts to be optimized by way of mould flow and stress analysis.Each Lego piece must be manufactured to an exacting degree of precision.When two pieces are engaged they must fit firmly, yet be easily disassembled.Lego pieces can be assembled and connected in many ways, to construct objects; vehicles, buildings, and working robots.

Six pieces of 2x4 bricks can be combined in 915,103,765 ways.It was his conversation with an overseas buyer that led to the idea of a toy system.Godtfred saw the immense potential in Lego bricks to become a system for creative play, but the bricks still had some problems from a technical standpoint: their locking ability was limited and they were not versatile.In 1949 Lego began producing, among other new products, an early version of the now familiar interlocking bricks, calling them "Automatic Binding Bricks".

These bricks were based in part on the Kiddicraft Self-Locking Bricks, which were patented in the United Kingdom in 1939 By 1951 plastic toys accounted for half of the Lego company's output, even though the Danish trade magazine Legetøjs-Tidende ("Toy-Times"), visiting the Lego factory in Billund in the early 1950s, felt that plastic would never be able to replace traditional wooden toys.The company also has smaller design offices in the UK, Spain, Germany, and Japan which are tasked with developing products aimed specifically at these markets.

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